Welcome to 

Stockport Hydro

Greater Manchester's first community-owned hydro-electric project


Generating clean, renewable power from the River Goyt

How it Works

The usable height of the weir is 1.35 m (4ft 6in.) At full power, 260 tonnes of water flows down the screws every minute.

The main parts of the system are:
> The intake screens, to catch debris;

> The sluice gates, which use hydraulic rams to shut off the water to each screw;

> The screws, which rotate under the weight of water and drive the generators. Archimedes screws were originally designed to be turned to raise water - here, they run in reverse;

> The gearboxes, which speed up the slow screw rotation by a ratio of 90:1 to drive the generators, at up to 3000rpm;

> The generators, which convert the mechanical power into three-phase mains electricity that is fed into the National Grid;


It has a variable speed control. As the river flow drops, the speed of the screws is reduced by the control system to maintain the water level over the weir to at least 6cm. At low rates of flow one screw may stop to reduce losses.

On rare occasions the river level has been so low that both screws have had to be stopped. The screw bearings and sluice gate pumps use biodegradable lubricants minimising any environmental harm. All routine maintenance asks, including daily trash screen cleaning, are carried out by volunteers.
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Stockport Hydro

Stockport Hydro is the first community-owned hydroelectric scheme in Greater Manchester. The water diverted from the weir flows down the Archimedean screw turbines, turning them and generating electricity. Fish are not harmed by passing down the screws and there is a special new fish pass to assist fish such as salmon in swimming up the river to breed. The power generated rises to 60kW when the river is high, and drops to a tenth of that when there is less water available.

In a typical year enough clean, green electricity is generated for the domestic usage of over 175 local residents (Based on Ofgem figures for average UK households).

The scheme was funded primarily by a community share offer which has raised more than £250,000, supported by a loan and a grant that covered environmental works including the fish pass.

The renewable electricity that we generate feeds into the national grid; any profits will be distributed amongst local community projects and a return paid to our investors.

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History

The weir at Otterspool was built by Jesse Howard of Stockport, a local mill owner who planned a cotton mill on the river in the 19th century. The mill here was never built but there are many similar weirs marking the sites of old mills on the Goyt and Etherow rivers.

The story of how our new community owned hydro scheme came to be built starts a few miles upstream in a town called New Mills. It was here in 2007 that a ground breaking project was launched that would see the countries first community owned Archimedes Screw built. In many ways this was a pilot project, although the technology behind Archimedes screws was first discovered in ancient Greek times, so the principle has certainly been well tried and tested!

New Mills Torrs Hydro is now well established and has been operating successfully since 2008. Like Stockport Hydro it is managed by a committed group of volunteers and has become a major landmark in New Mills and an integral part of the community.

It was always known that the New Mills scheme was a risky pilot project but thankfully it has turned out to be a great success. It has proved both the technology and the community owned structure can work. Since then many other similar schemes have been developed around the country, including our own site in Stockport. Planning for the Otterspool scheme began in 2009; the necessary consents were obtained including planning permission and an abstraction licence from the Environment Agency (permission to divert the water) and construction was complete by May 2012. Our system started generating in October 2012 and by March 2013, we had produced 100,000 units (kWh). On the 24th Nov 2017 we passed the significant milestone of 1’000’000 kWh of electricity produced. Over this time we have also invested in a significant upgrade to the control systems which has enabled us to maximise the plants efficiency and automate some of its functions.

Many lessons have been learnt thanks to the pioneering work of the people and volunteers who set up and now run the New Mills scheme. The design of Stockport Hydro has taken full advantage of all this knowledge and we have built a much more advanced system. This allows us to maximise the electrical output of the screws over a very wide range of river levels. Whilst at the same time we have retained all the benefits of the Archimedes Screw design such as being low impact, durable and fish friendly. This video shows the Environment Agency conducting fish and debris tests on an operational Archimedes Screw in Devon.

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Guided tours of Stockport Hydro
To check out our latest open days please see our homepage or Facebook. We also offer private tours for schools, university groups, low carbon community groups and other organisations. Please contact us for details.

You can visit Stockport Hydro at
Otterspool Weir, Mill Lane, Romiley, Stockport SK6 3BR


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Opening Ceremony

We have had our official opening ceremony and our twin Archimedes screws named “Thunder and Lightning” by Stockport Mayor. The name was suggested by Class 5B from Woodley Primary School in Stockport.

Thunder and Lightning have been turning “in earnest” since 22nd October 2012. Now accredited for the Government’s Feed in Tariffs, we have been earning income at a commercial rate since that time as we feed sustainable energy into the National Grid. In March 2013 we passed our
100, 000th kilowatt hour of power generation: a milestone of which we are very proud.

Despite low levels of rainfall during the winter of 2012-13, the fact that our twin screws can turn independently and at variable speeds, has meant that we have been able to continue to generate power when other similar schemes have had to stop. In fact, our engineers are now confident that this configuration of our Archimedes Screws will yield 30% more electricity than in our original plans, which is great news not only for the environment but also for our creditors and investors.

We have had approval from the Environment Agency to operate, and remain constantly vigilant that our programme supports the local environment and wildlife. As part of our construction phase we removed a huge amount of invasive non-indigenous plant species and installed bat boxes and fish and mammal passes. We have also gone to great lengths to ensure the screws themselves are not harmful to fish or other wildlife using the river. As part of the daily routine our volunteers clear plastic and other rubbish from the intake screen to the turbines, so helping to keep the river Goyt clean.

We have a team of dedicated volunteers who regularly visit the plant to inspect and ensure its continued safe and efficient running. During the autumn, there was a lot of work to ensure fallen leaves did not reduce operational efficiency by collecting at the inlet to the screws. The entire area is covered by CCTV which can be accessed remotely allowing us to regularly monitor and check everything is OK with the site.

Volunteer-run and community-driven renewable energy since 2012

Our Frequently Asked Questions

Find answers to common questions about the Stockport Hydro

There are two parts to this, the maximum output of our two turbines was originally forecast to be 68kw. Unfortunately the maximum we have ever seen is 51kw. Whilst at first this seems very disappointing as there is a large difference it does not seem to have affected our overall yearly output too badly. We think this is because the turbines are actually performing much better than expected during periods of low river levels and so are making up the shortfall. It is too early to know for sure as we will need many years of data to work out what our average yearly output actually is. However in our first full twelve months of operation which included the very dry summer of 2013 we managed to achieve an output of 180,000kwh, against our original target of 220,000 kwh per year. As we only received 80% of the rainfall which we would expect in an average year we are delighted with this result. It gives us a hope that we are on track to achieve our target output in the long term as the variability in river levels even themselves out over the years.

Steve Walsh from h2ope identified Otterspool weir as an ideal site for a hydro scheme. He then approached the relevant authorities for approval and set in motion the process of creating a community group to take ownership and run the scheme. We have heard some accusations of corruption however the fact that Stockport Council and local politicians were in favour of the scheme and supported it had nothing to do with it going ahead! No one has made any personal direct or indirect financial gain from the scheme, everyone involved have given a huge amount of their time and energy for free, the only reward they have taken from it is the satisfaction of working on a project they believe strongly in.

There is sometimes confusion as to whether renewable energy schemes take more energy to build and operate than they will generate. This is not true, using the example of wind turbines studies have shown they will produce 20 to 25 times more energy than they take to construct and maintain over their lifetimes. These figures are based on older turbines and it is expected the current and next generation of wind turbines will perform far better than this due to constant improvements in the technology. Although we do not have accurate data for our type of hydro scheme yet we do have students working on such studies for us and the New Mills Torrs site. We are confident that Stockport Hydro will easily produce many times more energy than it took to build. From an environmental point of view concrete is one of the most harmful building materials. However it was the only viable option for our site and even if it is not maintained the site should be usable for at least 100 years. With occasional maintenance there is no reason why the site can’t be used for an indefinite period of time. We have a free source of fuel and an ideal location, the machinery will last 40 years or more and there is no reason why it can’t be replaced and improved upon in the future. A spin off benefit of our project is that because we are community owned and run we also act as a fantastic educational resource for the local community. We aim to make people aware of their energy use and encourage them to take actions to limit their impact on the environment. This will help inspire similar renewable energy schemes plus even more importantly energy conservation both in the local area and nationwide.

We have had some concern from local anglers that the construction and operation of the hydro scheme will damage local fish stocks. Whilst it is true the construction of the scheme has blocked access for fisherman to a very small stretch of the river we are confident the scheme is not causing any harm to the local environment.

At all times, the system ensures that the water depth over the weir is at least 6cm. This protects wildlife and the river ecosystem. Water flow is also maintained down the stepped fish pass (between the fence and the screws), which will enable small fish to swim up the river for the first time since the weir was built. Other enhancements for wildlife include four bat nesting boxes and a mammal pass* (a wooden ladder and bridge upstream of the intake) to allow mammals such as voles, otters and badgers access to the river.

* Unfortunately the mammal pass was destroyed by vandals with an axe they had stolen from a nearby property.

This video shows the Environment Agency conducting fish and debris tests on an operational Archimedes Screw in Devon.
WATCH THE VIDEO

Powering local homes and supporting our community

Address

Stockport Hydro
Mill Lane
Romiley
Stockport
SK6 3BR


Contacts

Email: info@stockport-hydro.co.uk
Phone: 0161 427 0411

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